Quality Selected 10-Ton Pharmaceutical Purified Water Equipment Maintenance

# Maintenance of 10-Ton Pharmaceutical Purified Water Equipment

 ## Importance of Equipment Maintenance

The 10-ton pharmaceutical purified water equipment plays a central role in pharmaceutical production, and its stable operation is directly related to drug quality and production safety. Careful maintenance of the equipment can prevent unexpected downtime, extend its service life, reduce production costs, and ensure that the purified water produced continuously meets stringent pharmaceutical standards.

 ## Pre-Treatment System Maintenance

 ### Raw Water Tank Maintenance

Regularly inspect the liquid level control system of the raw water tank to ensure accurate operation and prevent overfilling or underfilling. Clean the interior of the tank monthly to remove accumulated sediment and debris, and check the tank's sealing to avoid leaks. Additionally, inspect the pipes and valves connected to the raw water tank to ensure they are free from blockages and leaks.

### Multi-Media Filter Maintenance

The multi-media filter requires regular backwashing, typically 1-2 times per week, adjusted based on influent water quality and operating pressure differential. During backwashing, closely monitor the intensity and duration to prevent loss of filter media. Quarterly, inspect the evenness and height of the filter media layer and replenish any missing media promptly. Also, check the filter's water distribution and collection devices to ensure proper functioning and uniform water flow. 

 ### Activated Carbon Filter Maintenance

Maintenance of the activated carbon filter is similar to that of the multi-media filter, but special attention should be paid to the adsorption performance of the activated carbon. Regularly test the residual chlorine and organic content of the influent and effluent, and replace part or all of the activated carbon every 3-6 months to ensure effective removal of residual chlorine and organics. Additionally, inspect the internal support structure of the activated carbon filter to prevent deformation due to the weight of the carbon.

### Softener Maintenance

The softener primarily removes hardness ions from water through ion exchange resin. Regularly test the exchange capacity of the resin and regenerate it every 2-3 months based on operational conditions. Check the softener's brine tank to ensure proper brine concentration and functioning of the brine draw system. Also, inspect the softener's inlet and outlet pipes and valves to prevent blockages caused by scaling from hardness ions.

## Reverse Osmosis System Maintenance 

 ### Reverse Osmosis Membrane Maintenance

The reverse osmosis membrane is a critical component of the entire system. Regularly monitor membrane operating parameters, such as salt rejection rate, water production, and pressure differential. When the salt rejection rate drops by more than 10% or water production decreases by 15%, promptly analyze the cause. Perform chemical cleaning every 1-3 months, selecting appropriate cleaning agents, such as acidic cleaners for removing metal oxides and alkaline cleaners for removing organics and microorganisms. During cleaning, strictly control the concentration, temperature, and duration of the cleaning solution to avoid damaging the membrane.

### High-Pressure Pump Maintenance

The high-pressure pump provides the necessary pressure for reverse osmosis. Monthly, check the pump's operating sound, vibration, and sealing performance. If abnormal noise or vibration is detected, shut down and inspect immediately. Check the pump's inlet and outlet pressures to ensure they are within the normal operating range. Regularly replace the pump's lubricating oil, typically every 3-6 months, and inspect the wear of key components such as the impeller and shaft seal.

 ## Post-Treatment System Maintenance

### Purified Water Tank Maintenance

The purified water tank must be kept clean, regularly emptied, and disinfected to prevent microbial growth. Inspect the tank's breather to ensure it functions properly, preventing contamination from external air. Additionally, calibrate the tank's liquid level display device to ensure accurate level indication. 

 ### UV Sterilizer Maintenance

Regularly check the UV lamp intensity of the UV sterilizer, typically using a UV intensity meter every 3-6 months. Replace the lamp promptly when the intensity falls below the specified value. Also, clean any dirt from the lamp surface and inspect the sterilizer's quartz sleeve to ensure it is transparent and free from cracks.

### Microporous Filter Maintenance

Regularly check the pressure differential of the microporous filter. Replace the filter cartridge when the pressure differential exceeds the specified value, typically every 1-2 months. Simultaneously, clean and disinfect the filter housing to prevent microbial proliferation inside the filter.

 ## Control System Maintenance

### Electrical Control Cabinet Maintenance

Regularly clean dust from inside the electrical control cabinet and check that electrical connections are secure, with no signs of overheating or discoloration. Perform functional tests on relays, contactors, and other components within the control cabinet to ensure proper operation. Check the grounding of the control system to guarantee electrical safety. 

 ### Sensor and Instrument Maintenance

Calibrate various sensors and instruments on the equipment, such as pressure sensors, flow sensors, and conductivity meters, to ensure accurate and reliable measurements. Inspect the wiring connections of sensors to prevent loosening or damage and ensure normal signal transmission.

## Conclusion

Maintenance of the 10-ton pharmaceutical purified water equipment is a comprehensive and ongoing task. It requires strict adherence to the maintenance plan, attention to every detail of the equipment, and ensuring the system remains in optimal operating condition to provide high-quality purified water for pharmaceutical production.